CEEG

Dry-Type Rectifier Transformer

The dry-type rectifier transformer is used in DC power supply systems such as electrolysis and electroplating, featuring stable output, strong surge resistance, and controllable temperature rise. It supports phase-shifting and multi-winding customization to suppress harmonics, optimize ripple, and improve the operational reliability of rectifier systems.

Dry-Type
Rectifier Transformer
Dry-Type
Rectifier Transformer
Dry-Type
Rectifier Transformer

Product Introduction

Key Specifications

  • Rated Capacity

    200kVA ~ 12500kVA (depending on rectifier scheme and model)

  • Rated Voltage

    High voltage side: 35 / 36 / 37 / 38.5 kV Low voltage side: 0.4 / 0.66 / 0.69 kV

  • Overload capacity

    Typically 200% of the rated capacity

  • Loss

    - No-load loss: 0.84~21kW (some models) - Load loss: 7.85~100kW (some models)

  • Operating Temperature Range

    -5°C to 40°C

Applications

  • Nonferrous metal smelting

    Aluminum and copper electrolysis, focusing on short-time overload and impact endurance

  • Chlor-alkali industry

    Rectifier power supply front ends, emphasizing continuous operation and electrical isolation

  • Electrolytic hydrogen production

    Electrochemical process power supply systems, focusing on fluctuation control and reliability

Product Overview

  • Rectification: converts AC to DC, ensuring stable and efficient industrial electrochemical processes.
  • Electrochemical applications: used in core processes such as aluminum, copper, and magnesium electrolysis, chlor-alkali chemical production, and hydrogen production by water electrolysis.
  • Hydrogen production: works with photovoltaic and wind power for water electrolysis, enabling high-purity hydrogen output and supporting the low-carbon energy transition.
  • Eco-friendly and energy-saving: efficient rectification reduces energy consumption and improves system efficiency, supporting carbon neutrality.
  • Highly adaptable: suitable for electrochemical, power, hydrogen, and other scenarios, supporting large-scale continuous production.

Product Features

  • Safe & Reliable

    Non-toxic, flame-retardant epoxy resin potting with high mechanical strength; flame-resistant, fireproof, and pollution-free, ensuring safe use.

  • Easy installation

    Units are ready for immediate operation upon arrival; simple, efficient installation reduces construction time and complexity.

  • High overload capability

    The transformer has Class H insulation with heat resistance up to 180℃, plus a maximum 200% overload capacity, ensuring stable operation under high loads.

  • Low Noise

    Noise level is 3–5 decibels lower than the national standard, effectively reducing disturbance to surroundings and improving comfort.

  • Investment savings

    Can be installed integrally with rectifiers and other equipment, eliminating the need for a separate distribution room and saving space and initial investment.

  • Harmonic impact resistance

    Optimized for rectifier loads, withstands harmonics and current ripple for more stable operation

Standards and certifications

  • GB/T 10228

    Dry-Type Transformers

  • IEC 60076

    Power transformer

  • GB/T 6451

    Seismic Design Code for Electrical Equipment

  • GB/T 11022

    Low Voltage Distribution and Control Equipment

  • IEC 60726

    Testing of Dry-Type Power Transformers

Technical Advantages

  • R&D cloud platform

    Integrates electromagnetic optimization design, parametric drawing, performance analysis, structural optimization, and automatic drawing output for transformers, enabling shared transformer design resources and search, modification, and version control of all kinds of data.

  • Simulation Analysis

    Flow field, temperature field, electric field, leakage magnetic field, wave process, and short-circuit force. The R&D and design of every product series are verified through flow field and temperature field simulation analysis to determine the winding average temperature rise and hot-spot temperature, ensuring product performance.

  • Smart O&M platform

    By collecting key data such as transformer temperature, current, voltage, vibration, and grid harmonics, it enables online power quality analysis and fault alarms, and can be installed on mobile phones.